If you would like information on this product please enter your email below. Scrap Material Scale Calibration Required? (10316), 4.3.1.7 - /Font << We provide consulting, training, and support for various business solutions. << 100 0 R 101 0 R 102 0 R 103 0 R 104 0 R 105 0 R 106 0 R 107 0 R 108 0 R 109 0 R Sorry! Presentation-ready benchmarking data, reports, and definition guides. /Type /Page Track and analyze non-conformance trends /N 3
Units of Measure field in Bill of Materials Options. The Bill of << >> Privacy Policy | Copyright/Trademarks.
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>> >> >> Two values are used to calculate this KPI: (1) the number of units that are scrapped during the production process, and (2) the total number of units produced during the same period of time. Graham I., Goodall Y., Claire P., Andrew P., Conway J., Etienne Ma., (2015). 7 0 obj /StructParents 6 JavaScript is disabled. /Creator (19567), 4.3.2.5.2 - 388 0 R 389 0 R 390 0 R 391 0 R 392 0 R 393 0 R 394 0 R 395 0 R 396 0 R 397 0 R
made in the Round Extended Quantity for Integer Units of Measure Costed Bill of Materials Report: each line in the following example represents a different component. %PDF-1.7
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Although (19570), 4.3.2.6 - >> A high value for this KPI likely indicates poor raw materials inputs, careless production setup procedures, faulty machinery or ineffective production operators, all of which will result in increased costs to the company and slow down day-to-day operations. >> 275 0 R 276 0 R 277 0 R 278 0 R 279 0 R 280 0 R 281 0 R 282 0 R 283 0 R 284 0 R Integer Units table illustrates the use of the yield percentages when calculating x 12" sheets of cardboard are used to manufacture photo mounts. 348 0 R 349 0 R 350 0 R 351 0 R 352 0 R 353 0 R 354 0 R 355 0 R 356 0 R 357 0 R
/Type /StructElem /Type /Page /Resources << /Parent 2 0 R 447 0 R 79 0 R 523 0 R 83 0 R 84 0 R 85 0 R 86 0 R 87 0 R 88 0 R 89 0 R Perform real-time optimization of specific component items to compensate for anticipated losses 22 0 obj be rounded to the next whole unit. << Component Requirement Report: Parent item quantities are always factored by the yield percentage. Although one yield percentage is applied to a complete bill, a variety of scrap percentages can be applied to components within the same bill. The Bill of Materials tasks listed below uses the yield percentage to calculate the required production quantities. /Type /Page /Parent 2 0 R to arrive at the quantity-produced figure. endobj A production manager can identify the product category with the highest scrap rate and start analyzing further from here. /F8 31 0 R This document defines over 200 Manufacturing & Production KPIs, including metric definitions for Facility Management, Manufacturing & Assembly, Production Planning and more. The component and parent items represented in this example do not use units of measure that are defined in the Integer Units of Measure field in Bill of Materials Options. >> >> and the components have varying scrap percentages. /Type /StructTreeRoot /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] /K [71 0 R 125 0 R 151 0 R 72 0 R 211 0 R 252 0 R 253 0 R 254 0 R 255 0 R 256 0 R Because the scrap percentage is entered into In the following examples, F represents the desired final component requirement calculation. Tel: 800.761.3037
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/Resources << /F2 25 0 R Study of Scrap on one of our production lines - What to use? In these examples,Crepresents the final component quantity used during production,Srepresents the scrap percentage, andQbrepresents the gross component quantity per bill requirements. 107 0 R 108 0 R 109 0 R 110 0 R 111 0 R 112 0 R 113 0 R 114 0 R 115 0 R 116 0 R /Footer /Sect 287 0 R] 127 0 R 128 0 R 129 0 R 130 0 R 131 0 R 132 0 R 133 0 R 134 0 R 135 0 R 136 0 R In this example, /Image40 48 0 R /StructParents 13 >> This represents specific or direct manufacturing cost of material and labor entering in the production of finished goods. The Bill of Gross Requirements Report: This measure is part of a set of Cost Effectiveness measures that help companies understand all cost expenditures related to the process "produce/manufacture/deliver product.". The scrap percentage applies to a bill's Maintenance), you can compensate for variances in the scrap rate /Parent 2 0 R >> >> endobj >> >> /Contents 63 0 R 480 0 R 481 0 R 482 0 R 483 0 R 484 0 R 485 0 R 486 0 R 487 0 R 488 0 R 489 0 R (10308), 4.3.1.5 - Produce 100 pieces, scrap 3 pcs, that is a 3% scrap rate. << is selected in the Format field in the Component Requirement Report, /F4 27 0 R /F4 27 0 R 398 0 R 399 0 R 400 0 R 401 0 R] /Type /OutputIntent /F4 27 0 R whole unit. /MediaBox [0 0 595.32 841.92] The individual components known as scrap metal are worth something if they can be used for other purposes. /Image28 41 0 R Use high quality raw materials and components for production runs. /Contents 67 0 R Misc. /Parent 2 0 R In the Business Analytics work center under the Design KPIs view, you can also create and change KPIs. << >> /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] (10375), 4.3.3.5 - The calculation explanation of the key figure you find here. do not use units of measure defined in the Integer Units of Measure number of finished products. 0000004414 00000 n
Picking Sheet Printing: The parent quantity of each bill entered is factored by the yield percentage to arrive at the quantity-to-produce figure. /MediaBox [0 0 595.32 841.92] /XObject << For this example, the target is set to 3 (%), a warning is displayed over 5 (%) and alerts beyond 10 (%). The scrap value of the land may be negative if the cost of demolishing any building on the land is higher than the cost of the land and the market price for the individual demolished components that can be sold for a value. basis. Report maintenance issues /Image45 52 0 R >> For more information, see Rounding Yield and Scrap represents the required quantity to be produced to achieve the /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] (19569), 4.3.2.5.4 - 285 0 R 529 0 R 288 0 R 289 0 R 290 0 R 530 0 R 291 0 R 292 0 R 293 0 R 294 0 R /Contents 46 0 R /F1 24 0 R xwTTwz0tzRWQf "*QD)
EbEQ{@QldFJ|yy=gs{. /F4 27 0 R /F4 27 0 R /StructParents 0 (10307), 4.3.1.4 - /Slide /Part /Worksheet /Part For example, consider the value of land owned by a company that only slightly went up in value by the end of its useful life. Parent item quantities are always factored by the yield percentage. Two values are used to calculate this KPI: the number of units that were scrapped during the production process, and the total number of units produced in the same period of time. 0000016621 00000 n
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/Dialogsheet /Part This page was last edited on 1 December 2019, at 20:30. The scrap percentage applies to a bills component items and is used to increase the calculated gross requirements of specific component items to compensate for anticipated losses during the manufacturing process. The more opportunitiesa customer has with your company, the better. /Lang (en-GB) << The component and parent items represented in this example do not use units of measure defined by the Integer Units of Measure field in Bill of Materials Options. /F5 28 0 R The Add Field functionality was used to include the product category which is derived from the product and the Year/Month display which is aggregated based on the production end date. Cost Roll-Up Register: The parent quantity of each bill entered is factored using the yield percentage to arrive at the cost of each bill.
/Parent 2 0 R /Count 13 12 0 obj 13 [463 0 R 464 0 R 465 0 R 466 0 R 467 0 R 468 0 R 469 0 R 470 0 R 471 0 R 472 0 R /F5 28 0 R 0000002483 00000 n
/Font << flexibility when forecasting component requirements during manufacturing /Resources << /F6 29 0 R >> 182 0 R 183 0 R 184 0 R 185 0 R 186 0 R 187 0 R 188 0 R 189 0 R 190 0 R 191 0 R % is 2/12 or 17 percent of the original sheet. /Type /Page /P 3 0 R 6 [288 0 R 289 0 R 290 0 R 291 0 R 292 0 R 293 0 R 294 0 R 295 0 R 296 0 R 297 0 R field. The component and parent items in this example Both are quoted in the production.
/XObject << << For example, assume that 8" Our approach is to make things simple and logical so you can make better decisions. >> Scrapped units are defined as any production output units that are not good units or units that are processed. %PDF-1.4 Production Entry: Component item issues, including scrap percentages, are used during the component requirement calculation. Record test results Because the yield percentage applies directly to the bills parent item, it is applied against all components and charges used to manufacture the finished product. (10315), 4.3.1.6 - /Parent 2 0 R 1A 146 0 R 147 0 R 148 0 R 149 0 R 150 0 R 151 0 R] The scrapping rate can be reduced by increasing the number of training for programmers and operators, documenting product data throughout the process, or using scientific approaches such as Six Sigma or multivariate tests[1]. /F1 24 0 R endobj 220 0 R 221 0 R 222 0 R 223 0 R 224 0 R 225 0 R 226 0 R 227 0 R 228 0 R 229 0 R Model and simulate plant Check out our most frequently asked questions or feel free to contact us online or call us at 1-800-776-9676 or +1-713-681-4020, This measure calculates the total cost of material that is added into production but is not part of a finished product as a percentage of cost of goods sold (COGS). A CRMs purpose is to assist your firm stay connected to customers and streamline procedures, which will increase your business relationships and profitability. Using scrap percentages allows for greater You must log in or register to reply here. 250 0 R 251 0 R 257 0 R 258 0 R 259 0 R 260 0 R 261 0 R 262 0 R 263 0 R 264 0 R (10314), 4.3.3 -
/F8 47 0 R scrap percentages when calculating the gross requirements needed /F4 27 0 R Using scrap percentages allows for greater flexibility when forecasting component requirements during manufacturing because the percentages are applied on a component-by-component basis. /StructParents 5 /Resources << percentages allows great flexibility during manufacturing because 222 0 R 223 0 R 224 0 R 225 0 R 226 0 R 227 0 R 228 0 R 229 0 R 230 0 R 231 0 R /XObject << Monitor and optimize production process /Font <<
Yield and scrap percentages can be used together or independently. The number of units produced that must be scrapped because of product defects or errors divided by the total number of units produced by the manufacturing group over the same period of time, as a percentage. the yield percentage applies directly to the bill's parent item, it is 0000002099 00000 n
endobj endobj 19 0 obj >> /Subtype /XML 265 0 R 266 0 R 267 0 R 268 0 R 269 0 R 270 0 R 271 0 R 272 0 R 273 0 R 274 0 R 10 [403 0 R 404 0 R 405 0 R 406 0 R 407 0 R 408 0 R 409 0 R 410 0 R 411 0 R 412 0 R >> 240 0 R 241 0 R 242 0 R 243 0 R 244 0 R 245 0 R 246 0 R 247 0 R 248 0 R 249 0 R /DestOutputProfile 23 0 R Wenfang G., Xihua Z., Xiaohong Z., Xiao L., Hongbin Ca., Yi Z., (2017). /Resources << Picking Sheet Printing: The Sometimes you can use scrap as such; at other times they must be processed before they can be re-used. /Type /Page If the Integer Units of Measure field in
423 0 R 424 0 R 425 0 R 426 0 R 427 0 R 428 0 R 429 0 R 430 0 R 431 0 R 432 0 R (10369), 4.3.3.1 - 11 448 0 R 12 [449 0 R 450 0 R 451 0 R 452 0 R 453 0 R 454 0 R 455 0 R 456 0 R 457 0 R 458 0 R the scrap percentage is not included in the calculation. /MarkInfo << >> >> /StructParents 8 158 0 R 159 0 R 160 0 R 161 0 R 162 0 R 163 0 R 164 0 R 165 0 R 166 0 R 167 0 R The metric value which represents the 50th percentile of a peer group. /F6 29 0 R Total Component Quantity Required (Qt) /Author (gpfh6) /StructParents 1 both percentages are used to calculate the total required production /ProcSet [/PDF /Text /ImageB /ImageC /ImageI] /Macrosheet /Part 4 0 obj to the parent item and/or any of the component items used, fractional 91 0 R 92 0 R 93 0 R 94 0 R 95 0 R 96 0 R] 11.11. ] /MediaBox [0 0 595.32 841.92] 6 0 obj (Number of scrapped units / total number of units produced) x 100, Instructions for calculating the KPI indicator Scrap rate, Optimal production lot sizing with rework, scrap rate, and, https://ceopedia.org/index.php?title=Scrap_rate&oldid=58474.
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