VAT) per square metre: Synthetic teak: 200-300 Every new Nautique boat comes out of the factory with SeaDek on the floor, and it's easy to see why the closed-cell foam is popular onboard boats where the deck is usually wet. Another supplier, Ocean Cork, produces 8mm planks as standard, but 4mm is available if weight is critical. This is a material with a soft cushioned feel, excellent grip underfoot and good shock-absorbing properties. Its job? This also contributes to heating the interior of the boat. The price has gone up dramatically, supply is dwindling, and, Every sailor is familiar with the wet cough of the diesel engine, and the acrid smell of its exhaust. With an industry-leading four-year warranty, you can rest assured your boat is as reliable as possible for years before you need to replace your marine non-skid flooring. Given its one of the lightest decking materials available, at only 2.4kg/m2, for cruisers the thinner option appears to offer little benefit. SeaDek is applied with a pressure-sensitive adhesive from 3M that never dries completely, so it's always tacky. Unlike real teak, which has a mix of hard and very soft fibres, PVC decks can also be pressure-washed. The company has been in operation since 1986 and says there are still decks in good condition from its early days. Teak, the best looking and most traditional of the three, requires maintenance, especially as it ages. PlasDECK will hold up to the sun and marine environment for years while you enjoy more of your free time. Professional installers may not be available in your area for all brands, and the warranty periods vary from five to 20 years, so it pays to shop around. Do this for each section you want to cover, take a few digital pictures of the templates in place along the way, and you're all set. In any case the material is inherently resilient and is significantly better than teak at resisting wear and abrasion. All you need to provide is a template. If you're careful, you should end up with an exact copy of the existing nonskid on your deck. Flexiteek decking on the SW105 Kiboko III. Gisatex offers a more economic PVC product, at 69 per square metre, but in a thinner textured, non-slip material that makes no attempt to match the grain of teak. It also has the benefit in being faster to dry than teak, which is handy in areas used for seating. Unfortunately, a ban on importing this illegal timber into the EU hasnt stopped the trade, as evidenced by court cases in countries including Denmark, Sweden, Germany and Holland following the discovery of illegally imported teak. Jason Gardner, the co-owner of SeaDek, says they're seeing a lot of growth on flats and bay boats. Lignia is the latest product to be launched on the market, based on pine grown in FSC certified forests. DEKit's non-skid, exclusively cross-linked PE/EVA foam products offer secure and more comfortable alternatives to standard non-skid surfaces. In many cases they also offer multiple advantages over real teak, including better longevity. Marinedeck 2000 consists of cork granules with a synthetic polyurethane binder. However, Lignia decks are just as labour intensive to lay as real teak. Michael Vatalaro is the former executive editor of BoatUS Magazine. Different products may need vastly different amounts of labour, which obviously affects cost, while detailing and edging is a major factor in the price of factory-made panels. Prices for PVC products tend to range from 150 to 1,000 per square metre, varying according to the design and size of each panel. VAT). We work closely with you to ensure you have quality flooring that lasts and wont leave you slipping and sliding as your boat rocks with the motion of the water. From a sustainability perspective, a big drawback with PVCs is they are plastics and will therefore remain in the environment forever. Each of these presents drawbacks. The impregnation of resin means end of life disposal is not as easy as for untreated timber the recommended option is to use it as fuel in biomass generating plants. It doesn't have to be perfect the designers will scan it in and clean it up digitally before mocking up a proof of how the final deck will look. High traffic areas can become glossy, but these can be gently coarse sanded back by hand to the original matt finish. However, teak also has drawbacks. This option has historically offered some of the most convincing alternative teak products, with the grain, texture, impact resistance and non-slip properties of the real thing. EVA stands for ethylene vinyl acetate, closed-cell foam commonly found in flip-flops. Available in multiple color combinations with a variety of finishes as well as the potential for custom logos and patterns. If you look at the deck of your boat, or any other surface such as a casting platform that has nonskid texture to it, chances are it's "framed" by smooth fiberglass. Esthec seamless decking installed on a Princess R35. Photo: Ainhoa Sanchez/VOR. Given the high cost of replacement this can have a significant impact on a yachts resale value. The upcoming Spirit 44E will be fitted with teak-effect solar panels. Hennevanger says it is not necessarily a cheaper option to teak, but thinks it should last forever. EVA comes in a large variety of colors and combinations and can also do custom inlays of names or logos. Our product is custom formulated to perform when you need it and deliver comfort where you want it. After harvesting, the timber is impregnated with resin, before being dried in a curing process to ensure the resin is locked in at a molecular level. Several of these brands offer versions that are up to 30 percent cooler underfoot than the original versions. One of the biggest risks when you spend time on the boat is the slippery surface the constant exposure to water can create. "Once you've stood all day on a casting platform with SeaDek on it, you'll never go back to bare fiberglass," says Gardner. Italian solar panel manufacturer Solbian has a range of panels with a pigmented layer that creates different colour schemes. Real teak decking: 500-600. Theres an increasing trend towards cork decking, according to Piet van der Staay of Marinedeck 2000, especially among younger boat owners. If you're pretty handy, use our rolls of, Synthetic Teak Deck Specifications/SDS Sheets, The PlasDECK Synthetic Decking Difference. Thats why you need to make sure you use the right boat decking. Everyone loves an immaculate teak deck. The life expectancy is between five and seven years, though well-maintained EVA can last longer. SeaDeks Jason Gardner says the large range of colour, thickness, density and design options means the price range can be very wide. 3489 Sawmill Road
For. Material costs are a little less than for teak, with typical savings around 5-20%. This means it can be peeled or scraped up with a plastic tool and the adhesive removed chemically, leaving bare fiberglass behind. Combined with our 3M PSA and UV Protectants your finished product will provide years of enjoyment, beauty and comfort. Despite their slightly textured surface, which replicates the grain of real wood, dirt and stains stay on the surface of PVC decking, so it can be cleaned relatively easily with a wet cloth and maybe soapy water. They also have a teak-like line, but unlike the PVC versions, it's not going to be mistaken for the real thing given the thickness and texture of the foam. The patterns that cover your deck are made from interlocking strips cut to length, joined together, and then bound by a border, if you like, to finish the look. The biggest player in this segment is SeaDek, which has been steadily expanding from the towboat and wakeboat niche into fishing boats and runabouts. Prices start at 349 (inc. VAT) for 1m2 DIY kit (including glue and caulking) and approx 400/m2 (inc. VAT) for larger custom made panels. It is 6-8mm thick and is available with a strong 3M self-adhesive backing to minimise labour costs when fitting. This older Mako that serves as a towboat in the Daytona Beach region received a complete facelift. Ditch the teak Teak is no longer universally popular. With over 20 colors to choose from, PlasDECK is the most customizable boat decking option on the market. At the extreme Ive seen a deck lose 1mm of thickness each year through scrubbing. Neither of these would have been considered suitable for marine decking without the addition of UV stabilizers to prevent it from becoming brittle and cracking. Its supplied as individual planks, or as preformed finished pieces with a standard thickness of 9mm. But there are alternatives, and they come, like so many other things in boating, in the form of acronyms: PVC and EVA. To offset this Flexiteek plants one tree for every 10m2 of product sold. Life expectancy for expanded foam materials is around five to seven years for harsh use, and longer for less-heavily used boats. Whether you want foam decking, teak decking or any other nautical decking material, we have just what youre looking for to create a secure boating experience. Teak is now considered a high risk timber, confirms Nigel Stuart, MD of Spirit Yachts. PlasDECK is specially formulated with ingredients that will prevent the material from drying out or cracking over time. SeaDek, which is made from a closed-cell PE/EVA foam is popular throughout the racing world, from sportsboats to the Americas Cup and the Ocean Race. Traditionally, decking achieved the necessary nonskid properties in one of three ways: being coated with textured paint; molded with aggressive patterns in the deck, or covered with teak wood, affixed to the deck with screws and glue. 2022 Boat Owners Association of The United States. However, unlike PVC decking, EVA is designed to be removable without too much hassle or permanent damage to the fiberglass. This increases the cost, of course, but should result in the best possible appearance. If you've owned a pair of Crocs, you've enjoyed the comfort of EVA underfoot. The designers will clean it up digitally after scanning it. Another important consideration: These decks are glued down and intended to be permanent. Esthec, meanwhile is formed from natural components, without the harmful ingredients commonly found in PVCs. Soap + water, abrasive cleaner if necessary. PlasDECK is a patented synthetic teak boat decking option that provides the elegant look of a teak deck without any of the time-consuming and costly maintenance associated with natural wood teak. Prices for Marinedeck 2000 start at 320/m2 (ex VAT) including adhesives, while custom panels cost 520/m2 (ex. Fax: 330.666.0844, PlasDECK Performance3.5 Synthetic Teak Decking, 3. The company, which has been established for 10 years, sells matched repair kits for 10 and says a very long lifespan is expected. Light weight is a further advantage, but custom panels are not available. Rupert Holmes explains whats wrong with the marine industrys obsession with hardwood and looks at real world teak alternatives. When youre looking for non-skid foam decking for your boat, look no further. Available products can be split into four broad categories: Many of these dont absorb liquids and are therefore easy to keep clean as any dirt stays on the surface. Our marine decking wont get slippery like many other materials, giving you sure footing when youre trying to navigate the waters. This gives Lignia performance and durability that can surpass tropical hardwoods. Choosing between these chemistries comes down to how you use your boat, and personal preference. After laying out a clear sheet of Mylar over the area to be templated, taping it in place, and marking it with notations for the bow, stern, port, and starboard, you simply trace the outline of the smooth fiberglass boundary, making sure to follow and mark any cutouts for hinges, cleats, or hatch handles. The company now produces 80,000m2 of its decking product each year. 1. Dutch yard Saffier has been fitting Esthec to its range of daysailers since 2008. We made one deck with Esthec and set this right next to a real teak deck, managing director Dennis Hennevanger remembers, having been immediately taken by the product. In addition to selecting a color and style, you should look for material that is color consistent all the way through with the caulk lines included so that any damage can be sanded out. We take our responsibility to the environment very seriously and we are not prepared to risk using unsustainable wood.. Cer-Deck, sold by Italian company Ceredi, also has a soft, slightly cushioned feel, very high resistance to degradation in sunlight and is colour stable. Copley, Ohio 44321-0290, Phone: 330.668.2587 In Yachting World August 2022 issue we talk to one of the biggest names on the offshore racing scene, Kevin Escoffier and take a look around his brand new foiling, This site is protected by reCAPTCHA and the Google, 4 eco-friendly improvements to upgrade your yacht, How hybrid sailing yachts finally became a feasible option, Behind the scenes film goes inside British Olympic sailing squad, WATCH: Loic Escoffier rescued after capsizing 70 miles south of Fastnet Rock, Amazon Prime Day boating deals: How to save big on sailing kit this summer, Crew rescued from upturned hull of new Farr X2 after keel loss, J-Class yachts kick off Superyacht Cup Palma in style, 2020 Vende Globe preview: Pip Hare and Paul Larsens guide to the fleet, Spirit 111: This sailing art gallery is one of the most sensational yachts ever built, Video: See inside 9 of the most amazing modern sailing superyachts, Lagoon 46 first look: Updating this catamaran is a significant step for the yard, Excess 15 first look: This vibrant catamaran can sail in the lightest of winds, Dragonfly 40 yacht tour: This cruising trimaran can do 24 knots. SeaDek is popular with ocean racers. DEKit was built to go beyond the standard. It has a similar appearance to teak and can be worked in the same way, but has an expected lifespan of 50 years. Cork decking: 200-300 There are great tutorials available online, but SeaDek's method, which uses clear Mylar and a black permanent marker, seems the simplest. Another bonus is that damaged areas can be sanded back to reveal fresh material that looks new. He has a Pursuit center console, which he uses in the Chesapeake Bay. The company holds patents for non-migratory plasticisers that are bound to the molecular structure. The former can look amazing at boat shows, though in the real world it can maybe look incongruous to those who understand the damage regular scrubbing does to real teak. The foam not only cushions your feet and joints, reducing fatigue from vibration, but also acts to deaden sounds, a plus for fishermen who rely on stealth. I also like the technical side of Esthec, he adds. Teak alternatives have been available for many years and are gaining wide acceptance. Installing EVA yourself is also a "peel and stick" operation without the need to trowel out glue or contact cement, so it's a little more DIY-friendly, though you still need to start with a proper template. As a result van der Staay quotes a 40-year expected lifespan. Permateek is another popular brand name and has recently introduced new shades that better mimic the grain of real teak. Anyone who saw the Spirit 50CR at last years Southampton Boat Show can attest that a quality yacht with Lignia decks will look stunning. Colour shades can also be matched to products of companies such as Flexiteek. Cork is also is a good insulator, so decks remain comfortable to walk on even in strong sun. Weve tried to give indicative prices for different options, but these are exceptionally difficult to pin down. This compares to a material cost of around 285/m2 for 6mm teak but dont forget theres far more labour involved in laying a real teak deck. VAT). The "nonskid" particles in the paint can wear off over time making it ineffective. PlasDeck is less well known in the UK but has been established for 15 years, offering a range of PVC products in 28 shades that look and feel like wood. Its the perfect option to upgrade your boat and replace the dingy old carpet. We understand how important it is to have solid footing whenever youre on your boat and make sure you have it. By continuing to use our website, youre agreeing to our cookie policy. We use cookies to enhance your visit to our website and to improve your experience. Although many boaters might not think of it this way, a boat's deck is a critical piece of safety gear. Unlike carpeted decks, once common on ski boats and runabouts, you can hose the EVA surface off or scrub it with soap and water to keep it looking new. You can do this yourself, but it's far easier to have these panels built by an expert at the factory. We specialize in making your boat deck reliable to walk on, even when the material gets wet. PlasDECK is committed to bringing you quality boat and yacht decking that looks like real teak but without the maintenance! But looks aside, its real advantage is how it feels underfoot. At DEKit, we offer anti-slip boat flooring that provides you with the solid grip you need to ensure confident footing, no matter how rough the seas may get. The total cost for boats of similar sizes can therefore vary dramatically depending on the complexity of each of the panel shapes. One of the best-known brand names, Flexiteek, is celebrating its 20th anniversary and is expanding rapidly, with demand consistently growing at 20% annually. Ocean Cork is available in 8mm and 4mm thickness. On the downside these materials are susceptible to damage from impact or pets claws. The company has been working on projects with major boat manufacturers the panels will be used, for instance, on the locker hatches of the aft deck of the Spirit 44E thats currently in build. It can be made in custom panels and in different thicknesses and is manufactured with an effective acrylic-based pressure sensitive adhesive for quick peel-and-stick application. Common advice is to look for a product with large cork grains as these cope better with impact. SeaDek, which is made from EVA foam, adheres to just about any fiberglass surface with a pressure-sensitive adhesive. Tye Conway of UK-based decking specialist Elite-Teak says that typical installed prices in the UK are often lower than elsewhere in northern Europe, with many jobs falling into the following price ranges (ex. The teak option reduces output by only 6-8% compared to an equivalent standard panel, while custom sizes and shapes can be created without increasing prices. The material also easily absorbs heat from the sun, making it uncomfortable to walk on in bare feet when in the tropics or Mediterranean summer. We invited all the customers who had ordered a Saffier with teak deck and gave them the choice they instantly all went for the Esthec deck.. To keep your feet, and therefore you, firmly planted onboard. Many can be factory-made to match a template or CAD file, which significantly reduces labour and installation costs, while customisation can extend to logos and boat names. From there you can customize the look with borders and inlays if you like. Foam decking: 150-200 Saffiers SE37 daysailer is fitted with PVC decks from Esthec. Flexiteek is available in a standard 5mm thickness and 11 colours, with plank widths from 45mm-200mm to replicate everything from planking to covering boards and cappings. Its a natural product harvested from FSC certified forests, largely in Portugal. Over a three to five year period it will slowly take a light grey hue, but this can be sanded back to reveal the original colour. As a result many of the new yachts seen at boat shows actually have simulated teak decks made of PVC. Solbian is also developing a version of the teak-effect panel with a non-slip finish. Esthec is a part of composite floor specialist Bolidt, which makes flooring in any shape for industrial applications through to decking for ships. Sean Roebuck of ProCast, SeaDeks leading UK fabricator, says prices including VAT generally work out in the range of 114-151/m2. Many manufacturers offer a range of colours, with the most popular being shades close to freshly-scrubbed teak, or silvered, weathered teak. PLASDECK ECO SERIES: A Revolutionary New Boat Decking Product. Subscription to the print version of BoatUS Magazine, 4% back on purchases from West Marine stores or online at WestMarine.com, Discounts on fuel, transient slips, repairs and more at over 1,200 businesses, Deals on cruises, charters, car rentals, hotel stays and more. Toll Free: 800.320.1841 The product is therefore very UV resistant and remains elastic as the oils dont evaporate over time. Diamond-cut-patterned, nonskid, and textured deck paint tend to capture dirt and grime and can be difficult to keep looking clean. Flexiteek says PVC experts suggest the surface may start to crack after 25-30 years, but no problems have been observed on 20-year-old decks so far and the life span may be considerably longer. Color combinations and styles vary by brand, which includes PlasDECK, Flexiteek, NuTeak, and Dek-King, among others. First published in the April 2020 edition of Yachting World. A key problem is illegal logging of rainforest in Myanmar, one of the only four countries in which the species grows. The PVC version of teak comes formed in long rolls of narrow strips. Lignia, shown to great effect here on the decks of the Spirit 50CR, is a real softwood product treated to give it the appearance and longevity of teak. Teak doesnt look good from a sustainability perspective either. Made out of flexible PVC, this material is easy to work with and maintain. As a guide, in the UK Permateek costs 150-350/m2 depending on the complexity of the design. With an industry leading 3 year warrantywe stand behind these claims and our product. Some installers warrant their work for longer than the PVC teak materials. You can see and feel PlasDECK by ordering a sample pack! Whether or not theres already a pattern for that model of boat in the companys database also impacts pricing. Ocean Cork is one of many firms to offer eco-friendly teak alternatives. Gisatex sits at the lower end of the PVC price bracket. As a result, the only way to be absolutely certain a source of teak is sustainable is to use salvaged material (or to ensure that the teak can be GPS-traced back to stump). Firstly it doesnt last forever, especially if a modern, and likely relatively thin, teak deck is scrubbed regularly. Most manufacturers have designed a "tongue-and-groove" system to make interlocking the strips easy. Prices are typically 50% to 60% above those for the companys standard solar panels. They look great at boat shows and at chic Mediterranean quays, as well as providing excellent non-slip properties in the most demanding of conditions. The 2G version, launched six years ago, is fully recyclable, while microballoons are used in place of chalk filler, which reduces heat absorption (certain PVC deck types and colours have been known to get very hot in direct sun). Fungus inhibitors throughout the material hold back the formation of the green mould that can all too easily grows on real teak decks, especially during persistently damp winters. Either way, a new deck should enhance the looks and functionality of your boat. Its produced under high pressure, which gives the feel of high-density material, but is still flexible and absorbs knocks well. Templating your deck is the first step to ordering new decking, whether it's PVC or EVA. More and more boatbuilders are turning to PVC "teak" in place of the real thing, such as the NuTeak on the swim platform of this Azure. Bill Gribble, president of PlasTEAK, the makers of PlasDECK, says it's easier to buy a new boat than to remove PVC decking. If you choose to make your own template, don't panic if you can't get every line straight and perfect. When you choose our nautical decking materials, you can rest assured we can customize the flooring to fit perfectly in your boat, no matter its size or style. Marinedeck claims that its decking is popular among younger boaters. Shop both installers and price for faux teak. It is made completely seamless [the caulking doesnt go right through], so it is impossible to have any leakages. Additional benefits are that it is maintenance free, with no fading, has excellent anti-slip properties and comes with a complete freedom of design. It also has the highest possible UV protection to prevent fading, antifungal inhibitors, superior adhesion and PlasDECK is proud to say that we offer the only synthetic teak decking option thats made in the USA! Saffier has since built nearly 500 yachts with Esthec decks, all without any problems. You're probably familiar with PVC (polyvinyl chloride), which is used in everything from pipes to window frames in the housing industry. Contact us to learn more about our anti-slip boat flooring and other products designed to make your boating experience more enjoyable. Custom panels cost around 250/m2 (ex. Or you can have an installer come to your boat and make the templates for you, and the final install.
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