If your situation is more complex, RoboVent's VentMapping process identifies the problem, models your facility's air flow and allows our engineers to propose the ideal solution. The Micro Air Clean Air Booth (CAB) is a unique blend of simple modular construction and leading edge air cleaning technology. Coral dust and fume collectors are a vital safety component to a wide variety of processes, including welding, grinding, sanding, brazing, laser marking and cutting, rubber and plastic processing, high-speed machining, tempering, and quenching. We currently have 28 units in our facility, a mix of Models 08s and 12s. One of the most serious causes of air quality problems in manufacturing facilities is the presence of weld fumes. Another factor elevating the dangers of weld fumes is the proliferation of robotic welding operations. Excessive exposure to this toxic substance can cause a condition known as Manganism. We were having a problem with too much mist venting from our Mori Seiki and Okuma machines in our shop and I was concerned about the health and safety of our employees. Through the use of hoods, enclosures, and airflow, source capture provides the most effective means of controlling pollutants. It also enables meeting standards put in place by regulatory groups such as OSHA. First, employers must protect the health of their employees. These filters can capture particles as small as 0.3 microns. COUNTLESS APPLICATIONS. It's a self-contained, ductless system that provides maximum manufacturing flexibility while protecting workers from the airborne hazards associated with applications such as cutting, welding, grinding, sanding, finishing, and multiple other industrial operations that produce airborne contaminants. Data are collected over an eight-hour period, after which, the monitors filters are sealed and sent away for study. The number of times that the air is replaced in an hour depends on two factors: First, the size of the space. The Coral Jet Clean line of collectors offers a state-of-the-art system, a portable unit with long-lasting cartridge filters and a fully AUTOMATIC compressed air cleaning system - exclusive of Coral design and like no others in its class. If you are unsure what exact filters or part numbers you need please call us at 1-800-829-0225 for a free consultation. Recent advances have made the hood slimmer and more efficient, taking up less space while delivering major benefits. Synthetic beads hold the pleats of the cartridge open, exposing more media to the air stream. Capturing the dust, smoke and fumes generated during welding can sometimes require expert assistance and consulting. The portable dust collector provides source capture for facilities that perform maintenance welding or light production welding. The Coral Jet Clean is a portable cartridge filter dust and fume collector and is designed as a cost-effective, highly efficient, solution for filtering of dusts, fumes, smoke, gasses, and vapors. A.C.T. away takes care of that.. Built-in spark arrestance is incorporated for an exceptional degree of fire suppression. We purchase PTM Dead Centers from ITA, Inc. and find them to be of excellent quality and accurate. Welding applications are rapidly growing as manufacturing jobs are increasing. Capturing smoke and fumes from welding applications can be a challenge. Every issue will give you great editorial to help your business stay productive and profitable. Still, source capture is the most efficient method to maintain a clean air environment. This is especially important if exposure must be tightly limited. I purchased a Coral Model Noil Mist Collector for our shop two years ago and besides its excellent performance, it has not required any maintenance or filter replacement during that period of time. OSHA defines the permissible exposure limit (PEL) for various materials. The industrys best-in-class industrial dust/fume collection systems that handle all kinds of toxic and combustible dusts, smoke and fumes. With a footprint of just 24 in. And thats why it was incredibly important that the unit be built to last. It is not suitable for explosive dusts and solvent fumes. From routine inspections to a new Baghouse, we offer a complete range of Services. Knoxville, TN
Ecolo Techs equipment and custom systems are designed to make sure your production remains OSHA, EPA & NFPA compliant. The cleaning extends the life of the cartridges. We have benefited from owning CFS Coolant Filters and I would highly recommend them. This creates a tremendous amount of mist and we were very concerned about the operators breathing in the mist. Unlike large welding production environments that use centralized fume and dust collectors, the fume extraction required for light welding is all about portability. RoboVent offers solutions for robotic welding stations, as well. to 24 in. We had a different mist collector in the shop already and it required frequent maintenance and caused a lot of vibration. UP NEXT: We will be at the IMTS TRADE SHOW located in CHICAGO, IL from 9/12 - 9/17 Micro Air model SCA exhauster arms are used on a wide variety of fume and particulate exhaust applications. These secondary filters are an extra barrier against the escape of toxic materials. I call this the effective capture zone. You have successfully joined our subscriber list. By continuing to use this site you are accepting this policy. HYDROMAXMicro Air's line of wet collectors provide the economic, simplified solution to dust collection in applications where there is risk of deflagration and / or explosion. The MERV (minimal efficiency reporting value) rating for the HemiPleat cartridge filter is 15. Designed to control airborne pollutants at their generation point, SCA arms can be equipped with a fan to vent outside, or used with Micro Air air cleaners or dust collectors to filter the material and then return fresh air back into the facility. Raleigh, NC 27612
We find it to be of good quality, designed very well, takes up less floor space than others, and it was the lowest price by far compared to all the other units that we looked at. In the typical welding bay, overhead cranes, forklifts, jib cranes and a variety of material handling, Ductable Wet Collectors in Industrial Environments, Welding Stations Installed in College Lab, Dust Collection by Double-sided Benchtron, Mini-Pac Handles Fumes and Odors in Gluing Operation, Aerospace Aluminum Dust Wet Collection Booth, Safely Collecting Aluminum in Aerospace Industry. As with previous models, the hood can accommodate single or multiple robotic systems in a variety of configurations. Whether youre looking for a large production line solution or something more custom, we can develop a welding smoke extraction system to meet your needs. Like most high-end portable dust collectors, the Zephyr filtration system is sophisticated. The agency addresses metallic particulates in weld fumes, specifically. Coral units are built to the highest quality utilizing the latest technology. Non-compliance with these regulations can also result in expensive penalty fees. Please see the case studies below. 2022 Welding Productivity Magazine Inc. Privacy Policy: We will never share your personal information. We offer a full range of systems and equipment, below are just a few of our welding fume collection solutions: Not sure what you need or do not see what youre looking for? We're good at troubleshooting. By combining guidelines found in the ACGIH Industrial Ventilation Manualwith our in-field experience and state-of-the-art filtration, Camfil APC will correctly size a cost- and space-saving welding fume collector system that is reliable, durable and easy to maintain. Micro Air also offers our line of MISTMAX cartridge mist collectors providing longer filter life and higher efficiencies. There are many types of welding applications. We purchased our first Coral Model Noil 08 in October of 2012 and it was easy to install, it has low power consumption, quiet operation and causes no vibration. Acting preventively, rather than reactively, your overall maintenance costs remain low. Welding fume extraction removes hazardous materials from the area. explosion vent, backblast dampers, fast acting valves, chemical isolation. They have two to four hours of production time and then the filter needs to be cleaned.. Micro Air offers NFPA and OSHA compliant components for your dust collection system. Machine Shop Supervisor, Strathcona Manufacturing, Inc. Senior Machinist, Michigan Scientific Corp, Vice President, Porter Precision Products. RoboVent has a well honed expertise in mitigating weld fumes. Electrostatic Precipitator (ESP) Collectors, Electrostatic Precipitator Collectors (ESP). These welding stations are growing in popularity due to their well proven efficiency, precision and return on investment. These professionals set up monitors throughout a facility to measure air quality. Independent lab tests demonstrate that Camfil cartridges capture more air polluntants and release more of those pollutants when pulsed, creating a safer, cleaner work environment. The Grindex also comes standard with a spark trap system and a stainless steel container that can be filled with water to extinguish any residual sparks. Through these, fumes are extracted from each welding station. Typically ambient capture is a cost-effective way to increase worker safety levels and greatly reduce the sick days that are caused by irritations of breathing contaminants produced in industrial operations, while eliminating the need to exhaust expensive heated or cooled air outside. These welding stations maintain a welding arc much longer than manual welders, however, producing large amounts of weld fumes. These are specific measurements of how much of a substance a worker can be exposed to over an 8-hour shift (using a time-weighted average). Second, they must comply with rigorous federal regulations. Fortunately, welding shops have options including ambient and source capture systems to meet their needs. The Noil was less expensive than the others by a few hundred dollars. For the Zephyr, air volume is 700 cfm at a rate of 830 fpm at the collection hood, which provides ample suction to draw fumes from a distance of 18 in. Senturion Modular Dust Collector ONE TOUGH DUST COLLECTOR. Our dust collector team can help you design the welding dust collector that's perfect for any welding process you have. Capturing the dust, smoke and fumes generated during welding presents a unique challenge. Learn this and more in the FREE White Paper, THE GOLD SERIES X-FLO INDUSTRIAL DUST COLLECTOR. Once contained, fumes are sent through high-efficiency Endurex filters, removing airborne contaminants and returning cleaner air to the plant. A MERV rating is the air filtration industrys standard thats used to classify filters based on their air cleaning efficiency with specific particle sizes. Over a short period of time, the filters become seasoned and the efficiency grows to more than 99.99 percent efficiency of the same size particles. For easy fume collection at multiple sources throughout a shop or plant, portable collectors allow for airborne particles to be captured, including weld fumes, soldering fumes, grinding dusts, and other dust and particulates. Rick Kreczmer, Camils aftermarket sales director. We find them to be high precision, high quality and they function very well. We have been purchasing Coral Noil Mist Collectors from ITA, Inc. for the past several years. This portable, compact fume collector offers simple 110-volt plug-n-go convenience. Filter change is a very quick process, less than 5 minutes, and no tools are required. So New, So Clean: Gold Series Keeps Manufacturer Clear of Dust, Fumes Waconia Manufacturing, Inc. Railcar Repairer Stays on Track with Gold Series Midwest Railcar Repair, Inc. Camfil APC Installs Gold Series in its Own Shop, Camfil Hosts Groundbreaking for New Jonesboro Manufacturing Facility, New Gold Series X-Flo Industrial Dust Collector, Long-Lasting HemiPleat Filters Fit Most Dust Collector Brands, Quad Pulse Package for Pharma and Chemical Dusts, Modular construction easy to build and assemble in limitless sizes and configurations, Available with numerous explosion protection options, Exceeds OSHA mandates for factory air quality, Less pulsing of filter cartridges is necessary, so the filters last longer and require less changeouts, Smaller footprints are possible because each unit handles more airflow, Ships in as few pieces as possible for fast delivery, Easy installation, operation and maintenance, Built on 20 years of reliable field dust collection performance. They h. rating for the HemiPleat cartridge filter is 15. the air filtration industrys standard thats. Micro Air spark arrestors reduce the potential for fire by capturing sparks and hot embers generated in grinding, deburring, cutting, and welding operations prior to them reaching the dust collector. With more than 30 years' experience, our personalized service includes baghouse inspection reports that detail current conditions in each unit and locate potential problems before they elevate to emergency status. Portability is good solution for welders that cant be tied to a stationary unit, such as maintenance professionals and welders performing small-scale jobs. Source capture is especially important when fumes contain hazardous particles such as hexavalent chrome. by 30 in. The Zephyr is a plug-and-play, single-phase 110-V collector. If your needs are simple and straightforward, we have many options ready to install. That could take away from the integrity of the weld and you could end up with an inferior weld. The smaller the particulate, the easier it moves through the lungs and into the bloodstream. From fine dust to coarse particulate, we can help make your plant a cleaner and a more friendly work environment. If a facility has many welding stations, the Senturion collectors can be arranged in a Grid configuration. Reverse pulse cleaning is another feature found in quality portable fume collectors (see video). They are heavy duty and built very well. Dust Collectors welding fume collectors use ultra-high efficiency Nano-Elite filter media that is the ideal choice for filtering the air for welding applications. Ecolo Tech has years of experience providing and fabricating the right type of welding fume extractors and dust collector systems for several production floors. Let us help you put in a safe dust and welding fume collection system. View Our Schedule, Portable fume extractors serve as solutions for welding fume control, soldering, solvent and, With the increased productivity and wire consumption that automated and robotic welding technology bring, Thermal cutting applications, such as plasma and laser cutting, generate considerable levels of fume and particulate, The various techniques of electric resistance welding, such as spot welding and seam welding, Welding instructors are responsible for training students on the interactive nature of welding hazards, Air Purification Inc.
A lot of bang for the buck. Ecolo-Tech Inc.s professionally trained staff guarantees the best prices. Other customers exhaust air outside for ventilation. Violations can cause other legal liabilities, as well, as well as cause reputational harm. They have proven to be extremely reliable. We have a large lathe with high pressure coolant and it creates a lot of mist which was going all over the walls, floor and ceiling creating an unsafe environment. For over 25 years, RoboVent has designed and implemented air filtration solutions to protect workers and ensure manufacturers are complying with regulations. If that reaches a critical point, the air flow will drop. An effective zone of 18 in. Micro Air EXTREME AIR-MAX Downdraft Tables offer you the flexibility to configure a work table to exactly meet your needs, space and worker preference. Jet Clean DF Dust & Fume Collector Brochure, Maintenance Manager, Fairway Injection Molding Systems. It has an adjustable, 360-degree swivel, 10-ft. arm, which allows the unit to be adjusted to fit many weld locations and sizes. One of OSHAs jobs is to set permissible exposure limits (PELs). Contact us today. We specialize in providing a variety of replacement filters. After many years of off-shoring, manufacturing is seeing re-shoringthe return of manufacturing jobs to domestic shores. For example, OSHA has specific regulations for hexavalent chromium29 CFR 1910.1026 and 1926.1126. For example, the Streamline Hood is designed to enclose these welding cells in order to contain and efficiently filter fumes. So a dust and fume extraction system for welding must be adaptable. Welding fumes contain a mix of metal particles and gasses. Whenever the operator opened the machine door there would be a cloud of mist. Hexavelent chromium is most commonly produced when welding stainless steel. The modular Gold Series X-Flo (GSX) dust collector was engineered to rid facilities of welding fumes with a minimal footprint. Portable, however, doesnt mean a lack of performance if considering higher end dust collectors. The Noil has taken care of the problems we were experiencing and we are very satisfied. Other methods of welding may not produce as much smoke or fumes as more traditional methods. Experience the full version of this article in our magazine. He would have to wait for the mist to clear before reaching into the work area. Weld smoke and fumes are a leading source of air contamination in a metal fabrication facility. This substance is highly toxic and a known carcinogen with a well proven connection to cases of cancer. Their centers with interchangeable point are an advantage for us, saving us money as well as saving us time. Micro Air manufactures a complete line of portable dust collectors with plug and play capabilities. We use cookies to make sure you have the best experience on our website. Due to the pneumatic adjustable cleaning system (with compressed air) the perfect efficiency of the cartridges is achieved. Let us help you find the right fit for your needed application. Our full line of coolant mist collectors provides you with the flexibility to design a large system with multiple pick ups or to select a small machine mounted unit with a single source collector. The Zephyr is a portable air cleaner for capturing welding fumes, grinding dusts, soldering fumes, and other airborne particles. The Coral Iperjet DF is equipped with horizontal filter cartridges suitable for suction and filtration of welding fumes, fine and coarse dusts as well as small quantities of chips, dusts/fumes from thermic cutting. In addition to fumes, welding processes generate a lot of sparks. Second, the amounts of fumes or dust in the air. In our shop we have 3 to 4 different brands of mist collectors. Citations for violations can carry significant fines, even reaching into the hundreds of thousands of dollars. This condition is a neurological disorder whose symptoms resemble Parkinsons Disease. Ideal for a wide variety of process applications. This is done through an audit done by an industrial hygienist, preferably by one certified by the American Conference of Governmental Industrial Hygienists. This is the distance you can have the hood away from the weld and still effectively capture the fumes.. We supply filters and service for every type, model and brand of air cleaning system. We don't sell your information. Welding fumes may be combustible. As an example, the casters are heavy-duty commercial grade that dont need to be changed out every few months. It is imperative to follow OSHA exposure guidelines for these and other metals, particularly where workers are at risk for long-term health effects. Casters make the Zephyr easy to move around and position where needed. Great for grinding, deburring, laser cutting, welding, marking, and much more. By operating at the exact specifications your application requires, there is no wasted horsepower, compressed air, or energy. In welding operations, workers are in a daily contact with harmful weld fume particulate because weld fume is made up of 30 to 80 percent submicron-sized particles. Production Manager, Eastern Drillers Manufacturing, Co. The first of three stages is a metal filter that removes bigger particles; it is the primary spark trap, as well. But a blast of compressed air on the inside of the cartridge releases the dust on the outside of the cartridge and into the dust tray. Dust Collector Services Developed and SEO by Web Work Connects Group, Torit PowerCore CP Series Dust Collectors, Torit PowerCore TG Series Dust Collectors, FS Pulse Jet Baghouse Dust Collectors and Bin Vents, Modular Mediafilter Vertical Mist Collectors, Modular Mediafilter Horizontal Mist Collectors, Eurovac Central & Standalone Vacuum Systems, Eurovac Vehicle Exhaust Extraction Systems, Ambient (AT-3000) Fume Collection System Data Sheet, Trunk 2000 (T-2000) Source Fume Collector Data Sheet. The Zephyr fits that description, as well. Some of these metal particulates are smaller than viruses. Rome, GA. We pride ourselves on providing quality equipment to all our customers. not including the arm, its easily stored when welding is not taking place. Most importantly, however, complying with regulations is a good way to ensure that an employer is protecting the health of its employees. The cartridge filter itself also features a flame-retardant chemical. This differs from a centralized collection system that typically handles welding anywhere from eight to 24 hours a day. We'd be happy to assist you! We have been machining components on a Haas lathe utilizing high RPM. Some welding applications such as galvanized metal or stainless are very harmful and must be captured. Whatever welding operation you have, RoboVent has a solution for you. Handles help maneuver the unit, as well. Included is a fully AUTOMATIC compressed air cleaning system - exclusive of Coral design and like no others in its class. It ensures that fumes are picked up at the source and dont get into the welders breathing area. Compared to other collectors that have the user discard the filter, it is a huge benefit to have the intermittent pulse cleaning.. Please see our white paper on combustible dust for more details. As a result, welders are protected from exposure. Plug-n-play: just supply electrical and compressed air connections. They manufacture special dead centers exactly to our specifications with a quick turnaround. In addition, the system may include HEPA after-filters if the fumes contain especially hazardous materials like hexavalent chromium. These collectors are ideal for welding, grinding applications, providing the mobility of a portable unit with the capability of providing a safe working environment when a plant wide system is not required. We purchase PTM live centers and dead centers from ITA for a variety of reasons. Our Zephyr portable dust collector is for someone welding two to 10 hours a week, says Rick Kreczmer, Camils aftermarket sales director. Complying with OSHA regulations is important for any business. All of our bag oil mist units offer multi-stage filtration, which can handle any application. In addition to our years of experience of consulting and installing fume & dust collectors, we carry top of the line brands like SmogHog, Camfil Gold Series & more. Source Capture As the name implies, pollutants are captured at the source. Also, technological advances have brought costs down. Contact us today to get more information. Third, employers should maintain clean air in order to improve employee recruitment and retention. From the TM1000, cartridge collector for lighter duty or small volume applications to the MC1500 cartridge collector for heavy duty production. Why Welders Need An Industrial Ventilation System, CMAXX Welding Ventilation Saves the Day for Workers, DeltaMAXX Dust Collector Cartridge Filters Exceed Expectations at Welding Technology Program, To improve the health, safety, and quality of peoples lives by building the best dust and fume collectors on earth, 2022 Imperial Systems, Inc. Privacy PolicySite by Grace at Work. The Zephyr has an option for a HEPA filter in addition to the primary cartridge filter to filter out any remaining particulates. All of this new manufacturing means a lot of welding is happening, and employers must be conscious of weld fumes and their effects on workers. Many shops dont have a need for larger fume collection systems, whether centralized or wall mount, or the space or budget for them. And thats where Camfil APCs Zephyr III comes into play. A portable fume collection system works by source capturing fumes in a stream of air through the hood assembly and moving the fumes through the filters that collect the particles. Our field engineering experts can update your equipment to the latest technology available, improving performance and reducing the cost of operating your Baghouse. Many customers return the filtered air to the workspace to conserve heat in colder weather. Our highly experienced staff evaluates and solves problems fast, putting you back in service with minimal downtime. The Zephyr III is ideal for industrial process contamination, source capture, and any production facility requiring periodic dust collection at various locations. Portable fume collectors should incorporate spark arrestance technology that extinguishes sparks before they have a chance to reach the filter media. Another example of a major health hazard is the presence of manganese in weld fumes. The intense heat created by a welding arc turns welding wire and small amounts of base metal into extremely small particulates, roughly 0.1 to 0.5 microns across. Cincinnati, OH
We purchased a Coral Noil 06 Mist Collector and it performed very well and improved our air quality. An ambient system circulates all the air in an area through the filters. These are called capture points. Every installation is different, and Micro Air's factory-trained engineered systems distributors in the field are available to assess your requirements and provide the solution. Once you clean the dust cake, you can begin the process again. It has been 2 years and it has not required any type of maintenance. To date we have not performed any maintenance on the unit and we have not changed or cleaned the filters. There are many good reasons for a manufacturer to improve its air quality. hbspt.cta._relativeUrls=true;hbspt.cta.load(4157348, '1dd1c6f7-1643-47b9-b00b-a853194022de', {"useNewLoader":"true","region":"na1"}); Applications - Weld Smoke and Fume Collectors, DCF22711 Nano-Elite Flame Retardant Filter. Having the right fume collection system for your production is not only important for health compliance but also overall production. Metallic particulates such as hexavalent chromium, manganese and beryllium are some of the greatest dangers to welders and other people in metalworking plants. Pulse cleaning. It's what we do best. Does your company have a welding or cutting application that desperately needs a welding dust collector? A source capture system consists of a welding fume extractor that uses hoods, downdraft tables, or fume arms. The collector moves the air stream at a specific velocity, measured infeet per minute (fpm), and moves a specific volumeof air, measured incubic feet per minute (cfm). Exposure to weld fumes carries general risks, as well. X-Flo filter cartridge contains 375 square feet of media, offering the industrys highest, Features and Benefits of the Gold Series X-Flo, GSX eliminating downtime issues on high demand robotic welding, Refinery Expands, Fuels Needs for Gold Series Fume Collector Wyoming Refinery, Training with the Best System on the Market CFP Qualitech. These are examples of how Imperial Systems has helped other companies solve their welding fume extraction problems. Locally owned and operated with 50 years experience and 65 years in business, In fact, when using Nano-Elite filters, 99.9% of particulate is captured from the air. Why Risk A Dust EXPLOSION? And a perfect example can be found at Camfils own factory where they tack weld screens onto pans. with a height of 58 in. Phone: 1-800-829-0225, Charlottesville, VA
Downdraft tables provide your clean air solution in a variety of applications including, but not limited to, grinding, sanding/polishing, weld smoke and fumes, deburring, mixing/filling operations or soldering. The HYDROMAX series provides OSHA / NFPA compliant, source-capture of volatile materials without the addition of costly components required with traditional dust collectors, ie.
Sitemap 5